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Beneficial Effects of Animal Cell
Technology
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A
publication of ACTIP, the Animal Cell Technology
Industrial Platform
1994, 1996, 1998
About
this Publication
Scientific research is not only dedicated to
increase the wealth of human knowledge, but is
committed to apply that knowledge for the benefit
of nature in general and the human race in
particular. The rapid increase in medical know-how
during the last fifty years has saved millions of
lives that otherwise would have been lost. Indeed,
many future generations will exist which
consequently would not have done so due to the
associated extinction of the invidividual genetic
information.
These rapid improvements in health care have been
strongly influenced by discoveries from modern
methods of biotechnology. Animal cell technolgy
plays a substantial role in the field of
biotechnology and may be defined as 'the use of
animal cells propagated in-vitro (that is, outside
the animal usually in so called bioreactors) for
the manufacture of bioproducts and as vehicles in
the discovery and/or the testing of medicines'.
This technology is now widespread in modern
pharmaceutical research.
The Animal Cell Technology Industrial Platform
(ACTIP) is an association of European companies
actively involved in the use of animal cell
technology. This publication has been compiled by
scientists representing major European
industries.
Presently, research in animal cell technology is
taking place in or is being supported by industry
to a larger extent than in the past. Discoveries
leading to further progress, therefore, come from
both industry as well as academic organisations.
The purpose of this publication is to express
ACTIP's viewpoints regarding the contribution of
animal cell technology to society by giving an
overview of the past, present and future of animal
cell technology, its potential and its limitations.
Data is presented here covering the entire span of
industrial applications, continuing developments
and research topics.
Based
on our knowledge and experience, we are convinced
that animal cell technology as a part of the modern
'biotechnologies', is and will remain a meaningful
tool in the development and production of new
vaccines as well as therapeutic and diagnostic
products. It can contribute to improved quality of
life of both animals and humans and should result
in a reduction in the number of animals used when
developing health products.
Beneficial
Effects of Animal Cell
Technology
Contents
1. Introduction
1.1 The History of Animal Cell Technology
1.2 New Technologies Boost Applicability
1.3 Why Animal Cells and not Other Cells?
2. Applications of Animal Cell
Technology
2.1 Clinical Applications
2.2 Preservation of the Environment: Ecology in
Production
2.3 Reduced Use of Animals
2.4 Applications in Research
3. Future Developments in Animal Cell
Technology
3.1. Basis for Medical Treatments
3.2 Vaccines
3.3 In-Vitro Models for Toxicology
4. The Future: Input from Industry and
Society
Glossary of Terms
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1. Introduction
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1.1
The History of Animal Cell
Technology
For
thousands of years, mankind has benefited from
biological processes in daily life: the baking of
bread, the brewing of beer and the fermentation of
milk or cabbage to preserve foods are only a few
examples. At the beginning of this century, the
word biotechnology was coined in the milk industry.
Since then it has come to mean the practical
application of biological processes for technical
production. Animal cell technology, sometimes
referred to as cytotechnology, is a part of
biotechnology. The propagation of animal cells
in-vitro (outside the animal) allows the
large-scale production of a range of bioproducts.
Animal cell technology can be defined as:
"that part of biotechnology which uses animal
cells, propagated in-vitro, for the manufacture of
bioproducts and as tools in the discovery and
testing of medicines"
Animal cell technology decreases considerably the
total number of animals used for preventive,
therapeutic or diagnostic purposes and provides a
large potential to develop useful products.
1.1.1 Beginning of Animal Cell Technology:
Vaccines
In 1797 the British physician Edward Jenner
observed that milkmaids did not develop smallpox
because they had been frequently exposed to cow
pox. He then laid the foundation for the science of
immunology in the Western world by injecting a
child with the fluid from the nodules caused by the
cow pox virus to protect the child against
smallpox. In the decades following, based on the
scientific work of the French chemist Louis
Pasteur, it became apparent that exposure to a
small amount of a modified or attenuated infectious
agent created immunity for some diseases. As of
1883, the first children were being vaccinated
against rabies and a new industry, the vaccine
industry, was born.
In order to expand the range of protective
vaccines, a vigorous search for the agents
responsible for various infectious diseases and for
methods to attenuate their virulence was initiated.
Viruses and bacteria were often found to be the
culprits. This work was carried out by scientists
in academic institutions as well as by scientists
in the emerging vaccine industry, which sought
to
isolate the starting material for a vaccine, e.g.
the responsible bacteria and viruses. In the early
days the vaccine industry used animals such as
artificially infected rabbits for rabies vaccine or
cows for vaccines against smallpox as a source of
some of the required viruses for viral vaccines.
They also used bacteria or toxins as the basis for
bacterial vaccines. Between 1920 and 1950, virus
and bacterial vaccines against diseases such as
typhoid, diptheria, tuberculosis, tetanus, cholera,
pertussis, influenza and yellow fever were
developed and introduced.
Culturing cells to produce viruses
In the early 1950s techniques became available to
culture animal cells for the production of viruses.
This involves the large-scale cultivation of animal
cells in a specialized vessel containing a specific
nutrient medium. The end result will be that
viruses are produced in the cells. This
breakthrough was the real start of animal cell
technology or cytotechnology.
Animal cell technology-based virus vaccines may
contain live but harmless variants of the
infectious agent, called attenuated viruses, or
they may contain killed viruses. These early
applications of animal cell technology have saved
millions of human and animal lives over the past 30
years. Between 1950 and 1985, cytotechnology and
progress in other techniques led to the
introduction of human vaccines against such
diseases as polio, measles, mumps, rubella,
hepatitis B and varicella zoster. Numerous
veterinary vaccines were also developed.
From primary cells to continuous cell
lines
In the early days of animal cell technology,
primary cell cultures were used. To produce a
vaccine against the polio virus, for example, cells
were taken from a monkey kidney, kept in culture
for some days and infected with the virus in order
to propagate more virus. To increase production,
the number of animals was simply increased. Since
animal cell technology developed rapidly as the
preferred method to produce viral vaccines,
developments took place to increase the efficiency
of the process and to decrease the use of animals
needed for a cell culture. A real breakthrough was
the development of continuous cell lines; cells are
taken from an animal and propagated in-vitro under
specific conditions to greatly expand the number of
cells available for virus production. Occasionally
some cell clones develop which can grow
indefinitely. These cells are cultured to establish
'cell banks' consisting of many aliquots of the
same cell type. The need to return to animals to
replenish cells is thereby eliminated. Cell banking
and other developments have saved the lives of
countless numbers of animals whose organs and
lives
might otherwise have been necessary for the
production of the required viruses. Even more
important was the effect on quality. Because of the
use of highly characterised master cell banks,
which are rigorously tested for safety, greater
consistency in originating cells is achieved. The
variability seen between animals was eliminated and
the potential for accidentally introducing
infectious agents from animals was greatly
reduced.
1.1.2 Technology Suitable for the Production of
Natural Compounds
Limited use for protein production
Using similar cell culture techniques it became
possible to produce other natural compounds,
predominantly proteins. A prerequisite was the
ability to obtain homogeneous populations of cells
with the capability to synthesise the desired
protein. In these systems, however, the production
rate was usually low and the costs and effort often
exceeded the benefit. This considerably limited the
usefulness of animal cell technology for production
purposes, other than for the production of vaccines
or a very limited number of proteins such as
interferons and urokinase. With the advancement of
science, however, this situation changed in the
1970s.
1.2 New Technologies Boost Applicability
1.2.1 Hybridoma Technique
Specific antibodies in quality and
quantity
A major turning point expanding the industrial
applicability of animal cell technology occurred
with two scientific revolutions in the early 1970s.
One was the establishment of the hybridoma
technique. This describes a method for fusing or
'hybridising' cells which have the ability to
produce specific antibodies with other types of
cells that allow the hybrid cell or 'hybridoma' to
be cultivated indefinitely. With this technique it
became possible to produce specific antibodies with
consistent quality in very large quantities
previously only dreamed of.
1.2.2 Recombinant-DNA Technology
Protein production in sufficient quantities
The other accelerator and facilitator in animal
cell technology was the technique which we today
call 'genetic engineering' or 'recombinant-DNA
technology'. This technology allows the genetic
information coding for proteins of interest to be
inserted into cells which lend themselves to
propagation on an industrial scale. The technology
enables the efficient production of many proteins
which were previously unavailable or not available
in sufficient quantities.
Genetic engineering also makes it possible to
produce proteins which have been modified or
tailored to increase their utility. Because of gene
transfer techniques, it is also possible to choose
for production purposes cell lines which are well
characterised, have a history of safe and efficient
use and are suited for industrial processing.
1.2.3 Products Based on New Technologies
Production of new substances
The hybridoma technique and recombinant-DNA
technology boosted the use of animal cell
technology for the production of vaccines and
particularly its use for the production of natural
therapeutic or diagnostic compounds. Today the list
of products resulting from these methods is
extensive (see Table <hyperlink>). It
comprises drugs for the treatment of cardiovascular
diseases (tissue plasminogen activator: tPA),
cystic fibrosis (DNases), anemia (erythropoietin:
EPO), hemophilia (coagulation factors VIII and IX),
cancer and viral infections (interferons) and
dwarfism (human growth hormone: hGH). The list also
contains many monoclonal antibodies used as
diagnostics and many more are in late phase
clinical trials as a therapeutic agent.
Increasingly, vaccines are also produced using
genetically modified animal cells. These examples
demonstrate the tremendous impact of animal cell
technology on the improvement of animal and human
health.
1.3 Why Animal Cells and not Other
Cells?
When one has chosen a particular cell line as
starting material for the application of
recombinant-DNA technology (e.g. a cell line
>from a hamster ovary or a cell line from a
monkey kidney), this cell line is called the host
system. The host systems we are talking about in
this brochure come from mammals or insects, hence
animal cells. For some applications systems might
be based on other hosts such as bacteria, yeasts or
filamentous fungi.
1.3.1 Host Systems Compared
Many host systems available
For the expression of some products host organisms
other than animal cells have been evaluated:
bacteria (Escherichia coli, Bacillus subtilis),
yeast (Saccharomyces cerevisiae, similar to baker's
yeast), streptomycetes and filamentous fungi.
Product type determines choice
All these systems have their advantages and
disadvantages. Whilst micro-organisms are easier to
cultivate than animal cells, the latter have some
useful characteristics. In higher organisms many
modifications of a synthesised protein occur
between the translation of the DNA-code into a
protein and its secretion into the cell's
environment. These changes, called
post-translational modifications, are often
necessary for the biological activity of the
product. Recombinant animal cells are able to
modify and secrete proteins in the same way as it
happens in the original sources. In microbial
systems, in contrast, these modifications are
seldom performed completely or correctly
Microbial systems: small, simple
proteins
Microbial systems tend to be used for relative
small, simple proteins without extensive
posttranslational modifications, e.g. insulin.
Animal cell systems are mainly used for large,
complex proteins that require posttranslational
modifications for their bioactivity, such as
tissue-plasmiogen activator (tPA) or erythropoietin
(EPO).
Animal cell systems: large, complex
proteins
In some cases the production of a substance is
possible in either an animal cell system or a
microbial system. For example, human growth hormone
and interferon-alpha, which do not carry any
posttranslational modification, can therefore be
produced in either animal cells or micro-organisms.
The manufacturer's considerations such as
production costs or ease of purification will
determine the choice of systems. A summary of
advantages and disadvantages of the various host
organisms is shown in Table 2.
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Table
2.
General
characteristics of various expression
systems for the production of recombinant
proteins.
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Yeast
and filamentout fungi
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Bacilli
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E.
coli
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Animal
Cells
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Authenticity
of secondary product structure (folding
and S-S bridge formation)
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varying
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varying
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varying
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yes
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Removal
of N-terminal methionine
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yes
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varying
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varying
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yes
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Secretion
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varying
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varying
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rarely
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yes
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Protein
modification
e.g. glycosylation
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varying,
but different from mammalian
cells
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no
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no
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yes
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Fermentation
time
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days
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hours
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hours
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week(s)
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1.3.2 The Potential of Animal Cell
Cultures
Nowadays, animal cell technology has advanced to
the stage where it is used in a variety of
manufacturing processes. Although the technology
will be further improved, there are already several
products derived from this technology on the
market. In fact, products derived from animal cell
cultures already generate more than half of the
revenues from the sale of modern biotechnology
products. More importantly, many of the products of
animal cell technology were previously not
available in sufficient quantities for therapy or
could only be produced at prohibitive costs or with
extreme difficulty. In the next sections we will
review the benefits of products obtained from
animal cell technology.
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2. Applications of Animal Cell
Culture
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2.1
Clinical Applications
2.1.1 Safety for Patients
One of the most convincing advances achieved by
animal cell culture is increased safety of
products.
In the past accidents resulting from unwanted
allergic or pathogenic substances found in
animal-derived substances have occurred. SV40
contaminations of polio vaccines, influenza
vaccines contaminated with allergenic hen's egg
proteins, growth hormone preparations from human
pituitaries causing Creutzfeldt-Jakob disease and
blood products infected with the Hepatitis virus
(HBV) or Human Immunodeficiency Virus (HIV) are
some of the better known examples.
Safer products
Although it is impossible to give a 100% guarantee
that accidents will not occur in the future, our
worldwide experience with this technology has
taught us that these can be minimized by better
defining contaminating agents and by improving
production processes. The use of animal cell
technology has been a major step forward towards
safer products. Employing animal cell technology
the risk of contamination with pathogenic agents is
reduced because well-characterised cell lines are
used. Below we will give some examples of how
safety issues have been addressed.
Safer vaccines
Vaccines were originally produced by propagating
the agents in animals. The dangers inherent to this
process are obvious; other pathogens from the donor
organism may be transmitted by this procedure.
Today, viruses can be propagated in
well-characterised cell lines. This as well as
extensive purification steps greatly reduce the
risk of contaminating pathogens.
Only virus-specific proteins
An even more sophisticated technology uses genetic
engineering to produce defined viral protein
sequences in well-characterised cell cultures.
These protein sequences are then used to immunize
humans against the disease in question. This
technology eliminates the need to handle whole,
infectious viruses.
Non-infected products
Examples can also be found in the area of
therapeutic products. Some therapeutics (for
example, factor VIII and IX, which are used in the
treatment of hemophilia as discussed below) have
been obtained until til now by extraction from
blood of voluntary donors. Because of this, there
has been the potential for contamination with
viruses causing human diseases such as hepatitis B
to be transferred to patients receiving treatment
with these products. The transfer of HIV, causing
AIDS, through infected blood products is another
example. The use of genetically modified animal
cells has allowed the production of much safer and
non- infected products such as the coagulation
factors VIII and IX, which were formerly
exclusively extracted from blood sources. Thus, the
risk of many infections has been greatly
reduced.
2.1.2 Quantity and Quality of Available
Therapeutics
Quantities sufficient for treatment
Many therapeutics would never have been available
for treatment of patients because they could only
be found in or extracted >from natural sources
in minimal quantities. Now, however, if one knows
the gene sequence coding for a protein, cells can
be supplied with the exclusive genetic information
to produce the desired therapeutic molecule. The
cells are cultured to provide large quantities of
the product of interest. This development is a
major thrust in the animal cell technology
industry. For instance, there is continuous
development of new cytokines or
cytokine-antagonists, products not available from
human sources. Below we look at some examples that
are already on the market or under development.
Sufficient and safe human growth hormone
Human growth hormone, which is used for the
treatment of dwarfism, was extracted from the
pituitary glands of deceased humans before it could
be obtained from genetically modified animal cells.
To produce the amount of growth hormone necessary
to treat one patient, tens to hundreds of human
pituitaries had to be processed. The quantity
produced was only sufficient to treat some, but not
all, patients. In addition, this production method
involved a risk of transferring an infectious agent
causing Creutzfeldt-Jakob disease. The current
production method using genetically modified animal
cells enables the treatment to be offered to all
patients. In addition, it is a much safer product.
A recombinant human growth hormone produced in a
genetically engineered bacterium is also
available.
Enabling treatment of anemia resulting from
kidney disease
Another example is erythropoietin. Formerly, 2,500
litres of urine from patients with aplastic anemia
had to be processed to obtain minute quantities of
erythropoietin for laboratory analyses. It was
impossible to establish a production process before
the advent of recombinant-DNA technology in animal
cell cultures. Now, with the aid of genetically
modified cells, it is possible to produce
sufficient erythropoietin to treat many thousands
of patients with anemia resulting from kidney
disease.
Blood clot dissolving agent available
Another product that could not be previously made
in sufficient quantities to treat patients is
tissue-plasminogen activator (tPA), a product used
for the conditions of pulmonary embolism and
myocardial infarction. Only the biotechnological
production of recombinant tPA in animal cell
cultures yields sufficient quantities of tPA for
clinical treatment of patients. This recombinant
tPA is made from the same human gene as the natural
tPA produced in our body. So far more than 500,000
patients worldwide have been treated with
recombinant tPA. In different multicenter clinical
trials it has been clearly demonstrated that the
clinical impact of this type of thrombolytic
therapy is significant. The benefits for the
patients are higher survival rates and higher
reperfusion. There are less side effects compared
to other thrombolytic agents or invasive methods.
At present the clinical treatment of lung embolisms
and deep vein occlusions (thromboses) using tPA are
under investigation.
Alternative source for blood coagulation
factors
Many patients with hemophilia are treated with
Factor VIII or Factor IX. Traditionally, these
factors are produced from plasma. This source,
however, is in short supply as a consequence of the
increased testing and quality demands on donor's
blood in light of the potential danger from AIDS,
hepatitis and unknown viruses. The production of
factors VIII and IX using animal cell technology
will ensure sufficient virus-free supplies.
In addition, some of the patients treated with
conventional Factor VIII or Factor IX products have
developed inhibitors against these drugs. In
principle another coagulation factor, Factor VII
could be used for treatment of these patients.
Unfortunately, Factor VII is available only in
minute quantities in body fluids. It could
therefore not be isolated from blood samples in
quantities sufficient for treatment of all
hemophiliacs with inhibitors. The only way to make
Factor VII available for therapeutic application is
via modern biotechnology: synthesis on the basis of
recombinant-DNA technology in a mammalian cell
line. Factor VII produced in animal cells is
expected to reach the market soon.
2.1.3 Human-like Products
Prevention of immune reactions
Non-human proteins of animal origin that are used
for therapeutic purposes can be recognised by the
human immune system as 'foreign proteins'. This may
induce immune reactions. After the first
application, every further use may increasingly
cause severe immune reactions.There are many
historical examples to illustrate this drawback of
non-human products. These include: streptokinase, a
bacterial protein used to treat myocardial
infarction; antibodies from animals e.g. against
tetanus toxin; and insulin extracted from pigs,
found to be antigenic in some diabetic
patients.
Genetic engineering helps to overcome the problem
of immune reactions. Either by expressing the
authentic human genes in animal cells or by
replacing parts of animal genes by human gene
sequences (e.g 'humanising' of mouse antibody
molecules), human-like or human-identical molecules
can be obtained from non-human sources. Using this
technique, the occurrence of allergic reactions can
be reduced and repeated or continuous use of the
same drug becomes feasible. Below we look at some
examples illustrating this important
development.
Human-identical lymphokines
Lymphokines, including the interferons, are
produced using animal cell technology and genetic
engineering.
Interferons are effectively used in the treatment
of cancer and virus diseases.
In nature, they are only found in very low amounts
in human tissue. In the body their normal task is
related to regulation of cell metabolism,
proliferation and differentiation. For human
therapy, they are used mainly for the treatment of
certain types of cancer.
Lymphokines exhibit species specificity. In humans,
only the human lymphokines are active. Thus, the
use of animal organs for the production of
lymphokines is not possible because the non-human
lymphokines would be inactive. It was also
impossible to try to isolate lymphokines from human
tissue for therapeutic purposes - too much human
tissue would be needed for processing to help even
one patient!
Various solutions have been found to circumvent
this problem. For example, some interferons are
made by culturing cells which naturally make
interferons. It is also possible to introduce human
genes coding for lymphokines into
well-characterised animal cell lines, which may
then produce lymphokines in large quantities. Some
interferons are also made successfully in bacteria.
Because the genetic code is identical to a human
lymphokine, the lymphokines produced closely
resemble their naturally occurring human
counterparts.
2.1.4 New Products
New products
With animal cell technology it is possible to
develop new products. Some of these products are
already on the market; others are still under
development. Below two groups of such new
compounds, monoclonal antibodies and fusion
proteins, are presented.
Monoclonal antibodies
With cell culture consistent quality and
quantity
Monoclonal antibodies are antibodies with a single
specificity. They can be produced by fusing a
specific antibody-producing cell, which has a
limited lifespan, with a cell type that does not
produce antibodies but has infinite cell division
capability. The result of such a fusion is a cell
line with the potential for continuous propagation
and continuous production of pure antibodies in
large quantities.
Monoclonal antibodies can be produced in-vivo as
mouse ascites tumours or in-vitro by culturing the
fused cells. The in-vivo method can result in the
sacrifice of large numbers of animals and presents
the risk of contaminating the product with
infectious agents from the mice. These
disadvantages are overcome by producing monoclonal
antibodies in cell culture.
Numerous diagnostic applications
Because of their specificity, monoclonal antibodies
are well suited as diagnostic agents for laboratory
tests. In fact, diagnostic products based on
monoclonal antibodies were the first products of
the 'new biotechnologies' to enter the market. At
present, hundreds of such products are available.
Their application ranges from detecting pregnancy
to blood group typing prior to blood transfusion as
well as detection of hormone deficiencies.
Making diseased tissues visible
An elegant approach to directly identify abnormal
tissues in patients is the use of monoclonal
antibodies that are coupled to an image-giving
molecule. Because of the specificity of the
antibody in this complex, it can bind specifically
to, for example, receptors on tumour cells or on
certain cells in a thrombus (blood clot). Since an
image-giving molecule, for example a radioactive
isotope, is also present in this complex, their
location in the body can be visualised with the
appropriate equipment. Next to diagnostics of
cancer or thrombosis, this technique allows in-vivo
diagnostics of many cell types or tissues involved
in various diseases.
Applications where specificity is needed
The applications of monoclonal antibodies as
diagnostic agents are not limited to the field of
health care. They can also be used in agriculture
and used as a tool in quality control. They can
even be used to simplify and improve specificity of
purification steps in a variety of industrial
processes. They can, for instance, extract
specifically the desired product from a 'broth'
containing a range of proteins.
Monoclonal antibodies as therapeutics
Today, monoclonal antibodies are already widely
acknowledged as diagnostics and production tools.
Their therapeutic application is just starting and
many applications are being evaluated in the
clinic. Developments with respect to therapeutic
monoclonal antibodies have already progressed far
in the treatment of cancer, AIDS and other
diseases. Some products are already on the market,
e.g. monoclonal antibodies for the treatment of
transplant rejection and for the diagnosis of some
cancers.
Magic bullets: concentration of 'killing
compounds' where needed
Another example of the therapeutic use of
monoclonal antibodies produced with animal cell
cultures is the 'magic bullet' concept, which uses
a radioisotope, a toxin or a protoxin-activating
enzyme coupled to a specific antibody. The specific
antibody recognises certain antigens on the surface
of e.g. a tumour cell. Because of the specificity
of the antibody, the complex binds only to the
surface of the tumour cells. The radioisotope or
toxin present in the complex is thereby
specifically concentrated around the tumour cells.
In the case of a protoxin-activating enzyme coupled
to a monoclonal antibody, the patient is treated
first with the enzyme-complex and then with the
protoxin. The protoxin is activated by the enzyme,
releasing a toxin. This toxin is located on the
tumour cells because the enzyme is coupled to the
specific antibody which binds to and concentrates
on the surface of the tumour cells. This latter
approach has the advantage that one can delay the
administration of the protoxin until the antibody-
enzyme conjugate that has not bound has been
cleared from the body. This way, the toxin will not
exert its effect in other parts of the body and the
local effect of the toxin will be enhanced.
Fusion proteins
Fusion proteins as a new product concept
Another example where animal cell technology has
led to a novel product concept is the production of
fusion molecules. Here, the properties of different
molecules are combined first at the genetic level
to obtain improved final products. One example is
the fusion of a gene coding for an immune response
enhancing human cytokine to one of the genes coding
for a component of a monoclonal antibody directed
against a cancer cell specific antigen. After
expression of the complete modified monoclonal
antibody (i.e. the antibody fused to the cytokine)
in animal cells, it can be purified and injected
into cancer patients to augment the body's own
immune response specifically against the tumor
cells, because the cytokine in the fusion protein
is concentrated at the site of the tumor. The
validity of this concept has still to be proven.
However, this type of approach is likely to be used
in similar treatments of other diseases.
2.2 Preservation of the Environment: Ecology in
Production
Harmless, natural materials
The use of animal cell technology has little impact
on the environment. The materials used in the
manufacturing process are generally harmless
natural materials. For example, the major
components of the nutrient media used to cultivate
animal cells are salt, sugar, vitamins and amino
acids. These components do not present any harm to
the environment.
Small scale
For most applications the dosage required for
patient treatment is small. As a consequence, on a
yearly basis relatively small amounts are needed
for diagnosis or treatment of patients. Therefore,
most of the production processes using animal cells
take place on a relatively small scale compared
with many conventional pharmaceuticals. Because of
the small scale, small amounts of process water and
energy are consumed.
Purification advantages
Also the chemicals used for purification are
usually not harmful, because this would destroy the
product to be purified.
Purifying a compound from a relatively pure and
well defined source such as a cell culture is much
simpler than the purification >from a rather
undefined source such as, for example, animal
tissue.
Record of safety
Finally, a word on safety. The vaccine industry
pioneered high standards of safety and learned to
produce under safe conditions for its workers and
the environment. This experience laid the
foundation for current work with animal cells. Such
cells, including recombinant cells, have been
safely used in academic and industrial laboratories
for many years. On production scale our experience
is increasing. All this work is subject to strict
regulation by government authorities to ensure
safety for man and the environment.
2.3 Reduced Use of Animals
2.3.1 Antibody Production
Before animal cell technology offered alternatives
(see 2.1.4), antibodies were produced in large
amounts by injecting animals with the antigen, the
substance which will elicit the immune response.
After the animal showed the immune reaction, the
antibody was purified from its blood. Besides the
ethical barrier against this process, this
production method holds several disadvantages.
First of all, the batch-wise production of
antibodies in animals is subject to the naturally
occurring variability inherent to the use of
animals. A second disadvantage is that the use of
live animals always carries the risk of potential
contamination with unknown pathogens. The third
disadvantage is the limited possibility to increase
the production scale. When only milligram or gram
quantities of the product are required, the use of
live animals might be justified. However, it would
require enormous numbers of animals to satisfy the
need for several kilograms of a therapeutic
product.
Production of monoclonal antibodies in
bioreactors
Animal cell technology for the production of
monoclonal antibodies offers a solution. A few mice
or other antibody-producing animals have to be
initially immunised to provide the
antibody-producing B-cells. These cells are
harvested from the animal and subsequently combined
or fused with cells which have continuing division
capability. The result is hybridoma cells which are
immortal and produce the monoclonal antibody. They
can be grown in-vitro in a bioreactor any time the
antibody is needed. Thus, for subsequent project
development and production, there is no further
need for animals - the animals can be saved and
replaced by bioreactors.
2.3.2 Drug Development
Cell cultures for early drug screening
Experimental animals are used in the search for
new, safe and efficient drugs. Potential drug
candidates are presently screened in animal models.
Drugs earmarked for further development are tested
again for possible toxic effects in animals before
they are tested in humans. The number of animals
needed in early drug screening can now be
drastically reduced using animal cell culture
models. Cell models help the scientists to
understand function and mechanism of the diseases
under study. Interaction of therapeutics with their
specific targets can thus be studied before their
application. For complete characterisation and
safety testing of compounds identified in animal
cell culture screening systems, experiments with
living animals will, however, still be necessary.
This is needed because complex processes such as
the pharmacokinetics and pharmacodynamics of
potential drug candidates or the systemic
toxicological effects need to be studied in whole
organisms. Only these exhibit the large variety of
interactions and reactions which reflect the
situation in the human body as closely as
possible.
New techniques are being developed continuously to
improve the properties of animal cell cultures as
early drug screening models. In section 2.4.
representative examples of these screening models
are given.
2.4 Applications in Research
The previous chapters and sections mainly described
the use of animal cell cultures for production
purposes. In this section we focus on its use in
research. Many exciting avenues of study have been
opened by the technique of genetically modifying
animal cells intended for culture. Unfortunately,
the examples described below require some basic
knowledge of biology to fully understand the
potential of these techniques. This section,
therefore, is mainly intended for the reader with
some knowledge of the field.
2.4.1 Structure of Therapeutics and Other
Proteins
Sufficient quantities for structure studies
In order to understand the mechanism underlying the
action of a drug on the molecular level, one has to
understand a drug's structure. With knowledge of a
molecule's structure, it may be possible to
establish its mode of action, its interaction, and
other effects.
Proteins and peptides are usually rather large and
complex molecules. These proteins and peptides play
a major role in the regulation of cell development,
cell-to-cell-communication, signal transduction
mechanisms within tissues, immune responses and
many other basics of our biology and existence. So,
how can important structural information about
these large and complex molecules be obtained?
Their three dimensional structure can be elucidated
using physical methods such as crystallography and
X-ray structure analysis. To do so, the substance
to be studied has to be crystallised and, for that
purpose, high concentrations of the substance are
needed. Obtaining sufficient quantities of the
protein or peptide to be crystallised was in the
past a severe problem. Today, however, in many
cases the necessary amounts can be obtained if the
molecules can be produced in cell culture.
The molecular structures of erythropoietin, tissue
plasminogen activator (tPA) and the protease from
HIV have been solved by crystallography. Cell
cultures enabled the scientists to obtain
sufficient material for the crystallisation. For
example, the structure of human growth hormone has
been studied by many groups to determine the
mechanism for receptor-ligand binding. The blood
coagulation factor VIII is also under structural
scrutiny, mainly to study the structure-function
relationship.
2.4.2 Screening Models for New Compounds
Receptors do the screening
Many diseases are due to deficiencies of hormones
or other metabolic regulators. Thus, for
therapeutic purposes, such hormones or other
regulators need to be available. The action of
hormones and regulators involves receptors at a
cell surface to which the hormone or regulator is
bound. If the structure and genes of a particular
receptor are known, it is possible, with genetic
modification, to manipulate specific cells in such
a way that they will express such a receptor on
their surface or in their cytoplasm. These modified
cells can then be grown in culture and used in the
search for drugs with receptor-binding properties.
Only those drug candidates selected by this
screening procedure have to be developed in further
tests on authentic tissues.
More reliable results
These types of screening systems are, for instance,
used in the search for new anxiolytics, which are
drugs to reduce anxiety in depressed people and for
the treatment of insomnia.
In such studies neurotransmitter receptors can be
expressed on the surface of recombinant-DNA
modified animal cells and the binding and action of
new drug candidates can be studied. Models are
usually more reliable than experiments with whole
animals because the receptor-carrying cells can be
grown with a high consistency and the response will
not be influenced by other reactions. Animals
sometimes respond with individual variances, which
hinders the interpretation of the results. Thus,
because of improved clarity and higher reliability
of the cell culture model, fewer experiments are
needed to produce significant results.
Human receptors for species-specific results
Original human cells or cell lines can also
be used in the search for promising new compounds.
This offers the advantage that the receptor is of
the human type and not of another species. If a new
compound binds to a human receptor, there is a high
probability that the compound will exert effects in
humans. This way, species-specificity problems
which are often encountered with the animal
screening systems can be prevented. However, quite
often specific receptors are expressed at a very
low level or are found in such an environment that
the results obtained are difficult to interpret.
More studies are therefore needed to develop these
models further.
Similar screening models can be developed by
introducing human receptors in non-human animal
cells. It is possible to actually build human
receptors into cell membranes of cultured
animal cells providing a 'chimeric' model. Thereby,
the real effect of a drug on human receptors can be
studied in-vitro. This is a very important
development, since in-vivo models are always based
on the use of a non-human species. The results
obtained with in-vivo animal models may not be the
results one hopes to eventually see in human
tissue. To circumvent the use of irrelevant
non-human models and the need for original human
tissue, the development of chimeric models is very
important because the interaction between a human
receptor and a potential drug candidate can be
portrayed.
2.4.3 Complex Models for Functional Screening
and Drug Metabolism Studies
Co-expression for functional information
Extremely exciting is the potential to genetically
modify cultured cells by introducing more than only
the receptor to be studied. This is done by
so-called co-expression of a receptor-linked
reporter system. In contrast to the systems
described above, not only ligand binding can be
studied, but also the functional effect of a
modulated receptor on gene regulation. With this
method even more relevant results can be obtained.
If a certain receptor is coupled to the appropriate
transduction mechanism, only those drugs which
induce the entire signal cascade will elicit
increased expression of the reporter gene, leading
to an easily detectable indicator signal. An
example of this approach is the simultaneous
expression of a steroid-hormone activated receptor
together with the hormone-responsive DNA region
coupled to a reporter gene. Drugs proving their
efficacy in such cell culture models are used for
further development and studies. Despite all
initial technical intricacies, this model is easy
to use in the search for agonists or antagonists
for a specific hormone, since the activity of the
reporter gene is modulated directly.
Drug metabolism studied in-vitro
Another example for the successful use of animal
cell culture using genetically modified cells is
the area of in-vitro pharmacology. Genetically
modified animal cells expressing an enzyme
catalysing only a single step in the metabolism of
a drug molecule can be used as a tool for
pharmacokinetic studies. The highly specific
products will not degrade in these recombinant
cells, which were selected for very low endogenous
metabolic activity when not stimulated.
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3. Future Developments in Animal Cell
Technology
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3.1
Basis for Medical Treatments
The previous sections dealt primarily with the use
of animal cell technology for production or
research purposes. It is expected that animal cell
technology will continue to contribute to the
availability of new vaccines, diagnostic and
therapeutic products and research tools. We will
not review in detail future developments in these
fields, because many opportunities have previously
been mentioned.
Cell culture basis for medical treatment
Animal cell technology is also the basis for some
exciting new developments in the medical field.
When looking at the future of animal cell
technology, we therefore first look at these
prospects, most notably somatic gene therapy or
viral vector therapy and the use of cell cultures
for artificial organs. We conclude this section
with a review of developments in the fields of
vaccines and in-vitro toxicity testing.
3.1.1 Viral Vector Therapy
Viruses bring genes into the cell
Animal cell cultures are the basis for numerous
clinical trials for the treatment of diseases
involving either genetic defects or cancer. These
trials deal with gene therapy of somatic cells or
viral vector therapy. This involves the production,
using animal cell culture, of genetically modified
viruses which contain the gene for a missing
function or for additional genetic information.
These viruses do not replicate in the patients but
transfer the 'healthy' gene code to somatic cells
as the central part of therapy.
As of March 1994, approximately 60 protocols for
clinical phase I trials using these methods had
been approved worldwide. More than 200 patients
were involved in these studies. These trials
addressed such diseases as cystic fibrosis,
Duchenne's muscular dystrophy and forms of cancer,
including melanoma.
Although the procedures for gene therapy are still
in their infancy, promising results have been
obtained. It is expected that the impact of gene
therapy on many so far untreatable diseases will be
large.
3.1.2 Artificial Organs
Cells grow to form skin
Another exciting development involving cell culture
technology concerns the cultivation of organs or
tissue in-vitro.Today it is already possible to
grow skin in culture and to use it as replacement
of a patient's skin. This method has already been
successfully applied in severely burned patients.
The technique first involves taking a patient's own
cells. These are brought into culture and grown on
a tissue-compatible support. While growing, they
reassemble into a skin-like tissue. This tissue is
then used to replace the patient's burned skin. The
recovery achieved with artificial 'own tissue' is
much more satisfactory than the one resulting from
the use of skin from donors or artificial skin
replacements. Fewer immune reactions are seen
because the tissue is highly compatible with the
skin of the recipient.
3.1.3 Somatic Cell Therapy
Implanting cells to restore function
It is not only possible to culture in-vitro
complete organs such as skin but various human
tissues having a specific function might be grown
as well. For instance, it has been considered of
developing alternative treatments of diabetes by
implanting islet cell tissue, first grown in
culture, into the pancreas of a patient. Another
application under consideration is the implantation
of kidney cells for patients with kidney
insufficiencies or the growing of brain cells for
patients with Parkinson's disease. Finally, in
several hospitals in Europe and the USA, phase I
trials have been started involving injection of a
patient with transfected cells. These transfected
cells secrete anti-tumour substances or factors
stimulating a patient's immune response (such as
TNF or interferon). These applications, which still
require much further development before being
realised, are called somatic cell therapy.
3.1.4 Anti-Cancer Cells
Patient receives own, activated cells
The future might well see applications of cell
therapy in medicine. It has already been possible
to extract macrophages and other cells from a
patient's immune system.These extracted cells were
primed in-vitro to specifically attack tumour
cells. Afterwards, these activated immune cells
were reintroduced into the patient's circulation.
They were then able to recognise and attack
exclusively cancer cells, including the ones
metastasizing and circulating in the blood stream.
Thus, these activated immune cells were directing
the breakdown of the tumour cells.
3.2 Vaccines
As indicated in the introductory chapter, most
viral vaccines find their origin in animal cell
technology. They are either produced conventionally
by propagating vaccine strains of the different
viruses in animal cell cultures or by
recombinant-DNA technology.
Empty virus particles for vaccines
A new development in the vaccine area is the
production of intact empty virus particles. Such
empty virus particles consist of all structural
viral proteins which elicit the immune response but
they lack viral nucleic acids. They, therefore,
lack any infectivity. In addition, vaccines made
with such empty particles will have a superior
immunogenicity in comparison with vaccines
consisting of a single viral protein, because of
the perfect presentation of the viral epitopes and
their long serum half-life. For example, such empty
virus particles could be produced with genetically
modified recombinant baculoviruses produced in
cultured insect cells because the genes for several
epitopes may be expressed simultaneously by
baculoviruses.
Deleting genes for safe vaccines
Another line of research in the virus vaccine area
involves deletion of a gene or part of a gene which
codes for the pathogenic properties of a virus.
Such targeted mutations give rise to attenuated
virus strains which are much safer than existing
attenuated virus strains obtained by conventional
attenuation methods. These latter strains have
mutated only in a few base pairs in the genetic
code. Therefore, they always present the risk that
they might revert into virulent wild strains. The
deleted-gene approach is now being pursued, for
example, in the search for vaccines against
AIDS.
One vaccine prevents many diseases
Another line of research in the vaccine area is the
use of live vectors, such as genetically modified
vaccinia viruses cultured in animal cells. These
vaccinia viruses might be constructed in such a way
that they express on their surface the antigenic
determinants of several different pathogens.
Immunisation with a vaccine containing such a
single, multi-purpose vaccinia virus might then
give protection against various infectious agents
whose antigenic determinants have been inserted
into the vaccinia virus. This opens exciting
prospects for a single-shot, multi-purpose
vaccination. A similar approach can be envisaged
using other vectors such as e.g. Lactobacteria.
This experimental approach is being followed for
vaccines against rabies, hepatitis B and
malaria.
Antibody functions as antigen
As a last example of new developments in the area
of vaccines produced with cultured animal cells,
the use of anti-idiotypic antibodies as antigens
should be mentioned. This approach starts with
making an antibody against an antigen; then a
second antibody against the first antibody is made,
hence the name anti-idiotypic antibody. The second
antibody, because of its 'fit' to the first
antibody, mimics the original antigen.Thus, the
anti-idiotypic antibody functions as an antigen and
can be used instead of the original antigen to
provoke a similar, specific immune response. The
anti-idiotypic antibodies are non-infectious. They
are proteins, not carrying any infectious RNA or
DNA and, therefore, much safer to use. This
approach is being pursued for a vaccine against
hepatitis B.
As in all other cases, the optimal strategy for the
design of a new vaccine must be individually
considered for each pathogen or group of pathogens.
Thus, the future might bring sub-unit vaccines,
empty-particle vaccines, multi-purpose vaccines and
anti- idiotypic vaccines. This demonstrates how
powerful the new techniques are, bringing an
extremely wide range of opportunities to the field
of animal cell technology.
3.3 In-Vitro Models for Toxicology
Reliable, safe and reproducible tests
In earlier sections it was mentioned how cell
cultures are used as screening models in the search
for new drugs and other products. This is not only
done to obtain superior, consistent results or to
speed up the drug selection process. A worthwhile
goal is reduction of animals needed for drug
screening.
When drugs or other products coming into human
contact are being developed, their potential
toxicity needs to be established. In fact, many
toxicity tests are required by the authorities
before a product can be marketed. Most of these
toxicity tests involve the use of animals. At
present, a massive effort is underway to develop
reliable, safe and reproducible in-vitro toxicity
tests based on animal cell culture technology
rather than using whole animals. However, for the
foreseeable future, animal testing will probably
not be completely eliminated, since complex
systemic toxicology studies can only give
meaningful results if the response in a whole
animal is obtained. The cell culture models can,
however, further help to reduce the number of
animals used.
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The
Future: Input from Industry and
Society
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In
animal cell technology developments have gone
beyond the goal of obtaining new products for
research, diagnostics, therapeutics and vaccines.
New applications, such as gene and cell therapy,
are evolving. Industry has provided and still
provides tools to realise new applications. It is
up to society, however, to discuss the value and
benefits of these applications, the ethical
implications and to establish rules to prevent
misuse of drugs or technologies. We in industry are
willing to provide society with the information
needed and we welcome discussion of these issues.
As industry we consider it important to:
1) work with national and international regulatory
agencies toensure that products are safe,
efficacious and are not misused;
2) build up efficient control measures;
3) speak openly about our products and
applications;
4) inform society in an understandable way about
current developments and existing products.
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Glossary
of Terms
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Animal
cell technology: that part of biotechnology
which uses animal cells, propagated in-vitro, for
the manufacture of bioproducts and as tools in the
discovery and testing of medicines.
Antigen: any substance which is capable of
inducing a specific immune response and of reacting
with the products of that response (e.g. an
antibody or specifically sensitised T-cells).
Antigenic determinant: the structural
component of an antigen molecule that is
responsible for specific interaction with antibody
molecules elicited by the same or a related
antigen.
Ascites: the accumulation of serous fluid in
the abdominal cavity of a mammal.
Attenuation: decreasing the virulence of a
pathogenic organism.
Bioreactor: a closed vessel for the
cultivation of cells under controlled
conditions.
Cell bank: a uniform pool of cells,
distributed into vials and preserved, typically by
freezing in liquid nitrogen. A vial is thawed to
start each new production cycle.
Cell line: cells which result from the
subcultivations of primary cell cultures.
Continuous cell line: a cell line which has
acquired the characteristic of being 'immortal',
i.e. capable of growing indefinitely in
culture.
Epitope: an antigenic determinant of known
structure.
Expression: the formation of proteins and
peptides in a cell or on a cell surface by
translation of the genetic code.
Gene: the biological unit of heredity,
containing information for structure and function.
A gene is composed of a specific sequence of
nucleic acids.
Genetic engineering: a term which comprises
methods for (1) the isolation and recombination of
genetic material (including recombination of DNA
from different species), (2) the insertion of
recombinant DNA into an organism, either the
original one or one in which this DNA does not
naturally occur (host cell) and (3) the replication
and expression of this DNA in its new
environment.
Gene therapy: modification of genetic
information of somatic cells of the patient with
the purpose to replace or supplement defective or
missing parts of cellular DNA.
Host system: a cell type which is used as the
carrier for DNA from another source.
Humanising: adaptation of non-human genes to
the human genetic code, to enable animal cells or
bacteria to express human-like molecules.
Hybridoma: a cell line resulting from the
fusion of an antibody secreting blood cell
(lymphocyte) and an immortal myeloma cell line.
Produces a 'monoclonal' antibody.
Immunoglobulin: a protein of animal origin
endowed with known antibody activity, synthesised
by lymphocytes and plasma cells. They function as
specific antibodies and are responsible for the
humoral (blood-related) aspects of immunity.
Immunology: that branch of medical science
concerned with the response of the organism to
antigenic challenge, the recognition of self from
non-self, and all the biological, serological and
physical-chemical aspects of immune phenomena.
Lymhokines: a 'family' of proteins produced
by lymphocytes (blood cells) which have a wide
range of regulatory functions within the body.
Magic bullet: the concept describing the
linking of a specific antibody (often a monoclonal
antibody) to a toxin or drug with the purpose of
bringing the toxin or drug specifically to the
target cell or tissue.
Medium: fluid composed of all nutrients
necessary for cell cultivation.
Nutrients: substances necessary for growth,
normal functioning and maintaining life. Most often
amino acids, carbohydrates, minerals, fatty acids
and vitamins.
Peptide: a class of compounds of low
molecular weight which consist of two or more amino
acids.
Pharmacodynamics: the biochemical and
physiological effects of drugs and the mechanisms
of their actions.
Pharmacokinetics: the reaction of the body
on a drug over a period of time, including
processes of absorption, distribution, localisation
in tissues, biotransformation and excretion.
Posttranslational modification: changes to a
protein occurring after the genetic code has been
'translated' into an amino acid sequence (protein).
Examples are the folding of a protein, the
secondary deletion of amino acids, the formation of
structural bridges or the addition of small
molecules (sugar, phosphates etc) to a protein.
Primary cell culture: a culture of cells,
tissues or organs taken directly from organisms and
before the first subculture.
Protein: large complex organic compounds
built of many amino acids. They are the principle
constituents of cells.
Receptor: a specific molecule on the surface
or within the cytoplasm of a cell that specifically
recognises and binds other molecules, e.g.
antigens, hormones or neurotransmitter molecules.
The specific binding elicits a specific response
(reaction).
Recombinant-DNA technology: see genetic
engineering.
Somatic cell therapy: the administration of
cells grown or treated in culture to a patient to
cure or alleviate the symptoms of a disease.
Systemic toxicity: damaging effects to the
body as a whole.
Transgenic organism: an organism living with
an altered or additional gene as a result of
genetic engineering.
Transfection: the process of transferring or
introducing a gene or nucleic acid to a recipient
cell.
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